Six Basic Maintenance Skills for 200kVA Generators

Having a diesel generator is the best solution for smooth business during power failure. When you face any planned or unplanned power outages, this high rated generator can operate large and heavy electrical equipment. However, due to continuous and long-term service, the diesel generator needs more care. In this article, we try to share basic skills about maintaining 200kVA diesel generators. This information will help to improve the service life and efficiency of 200kVA diesel generator.

200kVA diesel generator needs proper maintenance, which is very important for stable operation. Just like the important healthy food and sports in our daily life, the portable diesel generator also needs maintenance to prevent unnecessary failures. In addition, the correct maintenance of the generator set can extend the service life of the diesel generator set without any expensive maintenance. Because when you know that any part of the industrial diesel generator is damaged, the replacement cost is very high.

Various technologies for maintaining 200kVA generators help ensure its life.

Skills for Maintenance of Industrial diesel generator

It is crucial to obtain the correct output during on-site operations whenever any main or backup power supply is used. The small knowledge and correct knowledge of the diesel generator set can help to simply understand the maintenance technology of diesel generator required by industry. The following are 9 basic technologies for maintaining 200kVA generator sets:

1. Regularly check diesel engine oil

During the operation of diesel generator, it is very important to check the condition and oil level. In addition, when you purchase a new diesel generator, please change the engine oil after the first operation 20 hours. When the diesel generator operates normally, replace the oil every 100 hours.

2. Check spark plugs

The spark plug in the generator is an important part of the diesel generator set operation. However, after long-term use of spark plugs, the reaction is not ideal. Therefore, it is necessary to conduct a comprehensive examination every 100 hours. Due to continuous contact with oil, a layer of high carbon will accumulate around these components. The first process is to clean it with the help of any wire brush, check if it is in good condition, and you will continue the same operation. Otherwise, we suggest using a new one instead.

3. Annual inspection of diesel generator

One of the good ideas for improving performance and longevity is to conduct annual inspections under the supervision of a professional team of generator sets. The annual maintenance plan of the generator is to ensure the regular replacement of engine oil, air and oil filter. In addition, a team of technicians checks and inspects all components, such as alternators and switches, to stabilize the performance of the diesel generator set. In addition, the replacement of old parts is also carried out according to this procedure. The annual inspection of generator set is one of the important tips for maintaining diesel generator sets.

4. Generator cooling function

As the diesel generator provides high power output, the engine needs to be cooled during operation, thus generating high heat. It is the main reason for automatic shutdown of diesel generator. Most diesel generator have water cooling function. So it is important to maintain the water level and properly cool the generator set. If the generator set has oil cooling function, please replace the oil according to the instructions.

5. Engine cleaning

Properly clean the diesel engine and remove unnecessary dust and other particles from the engine. These small particles are one of the main reasons that seriously affect the setting of diesel generator. In addition, this will maximize the chances of stopping operation. Regular cleaning is crucial to protect diesel engines from the impact of this issue. In addition, in addition to water pressure, a blower can also be used to clean the engine.

6.Battery testing

The battery plays an important role in starting the diesel engine during a power outage. In addition, the battery must be fully charged and maintained in good condition to avoid any type of problem. Due to insufficient battery power and not charging, it is the most common cause of backup generator power supply system failures. In addition, they must be clean and exist with perfect electrolyte levels and gravity.

Generators are essential equipment for business operations during power outages. This high-power diesel generator set can run large electrical equipment, and can manage the workflow without the main grid power supply. However, without proper maintenance and component inspection, it is difficult to obtain appropriate output during operation. Therefore, it is very important to maintain the diesel generator set after each fixed time of operation.