Commissioning Steps of the Controller of Shangchai Diesel Generator Set

The diesel generator set is an important main or standby power supply for production and life in today's society, and the control device of the diesel generator set is an important part of the diesel generator set. The controller is the heart of the generator, equivalent to human brain. It can detect and display the electrical and physical quantities of the generator set, control the operation, operation, shutdown and emergency shutdown of the engine, power supply and load detection and switching, unit protection, fault diagnosis, remote communication telemetry, remote control, etc. This chapter will introduce the commissioning steps of the controller of the Shangchai diesel genset.

1. Commissioning preparation: controller cold, confirm correct wiring, DC power must be connected to the battery through the insurance, polarity must be correct, emergency stop button connected to the positive DC power through the external normally closed switch.

2. Disconnect the refueling port. After visual inspection, connect the battery, set the "Manual" position, and press the "Start" button to start the device. After starting a predetermined number of times, the LCD display will show "Stop/Start Failure", press the "Stop/Reset" button to reset the controller.

3. Press the fuel valve power and start the genset manually. The genset should start under normal condition, and the starter should be turned off immediately after starting. Check whether the operation requirements are met, whether the fuel system and fuel shut-off valve are working, etc. The engine must reach normal speed, if it cannot reach normal speed, there will be an alarm signal, check the cause of the fault alarm, then check the input line genset the problem is solved and the unit stops after normal operation.

4.When the switch is set to "Auto" position, the motor will run for a predetermined cooling and shedding cycle, then stop and enter the standby start state.

5.Send "remote start signal", the unit should start automatically and connect the load.

6. Cut off the "remote start signal" and start the reset procedure. After a predetermined number of cycles, the generator set will be unloaded. The generator set will be cooled down for a predetermined period of time, and then the engine will stop and return to the standby state.

The above is the commissioning steps of the controller of Shangchai diesel generator set, I hope it will help you, Dingbo Power is a diesel generator set design, supply, commissioning, maintenance in one of the diesel generator set manufacturers, in recent years, the company continues to introduce the first process technology and equipment, and actively absorb the latest achievements in machinery, information, materials, energy, environmental protection and other high-tech and modern system management technology, etc.. Apply them comprehensively in the whole manufacturing process of product development and design, manufacturing, testing, management and after-sales service, so as to achieve high quality, high efficiency, low consumption and agile manufacturing of diesel generator sets, and be among the forefront of diesel generator industry. If you are interested in diesel generators, welcome to contact us by email dingbo@dieselgeneratortech.com.