Necessity Of Diesel Generator Load Bank Test

Oct. 12, 2021

At present, diesel generator set test system based on load bank has been widely recognized in the market, and the demand is growing rapidly. Generally speaking, it is mainly because of the increasing demand of various industries for generator units and scientific detection and maintenance of units.

 

As the emergency standby power supply after mains power failure, diesel generator set is in standby state most of the time. Once mains power failure or municipal power failure occurs, the standby diesel generator set plays a vital role. However, we often find that there are problems in the performance of diesel generator set after power supply failure, which shows that many users do not pay enough attention to the knowledge of AC dummy load for diesel generator set detection and maintenance.

 

The load system of generator sets can effectively avoid power failure accidents and avoid unnecessary losses for enterprises by strengthening the daily detection and maintenance of generator sets, establishing perfect generator set detection and maintenance procedures, and regularly maintaining generator sets.

 

Regular inspection of generator sets can reduce costs. The overhaul cycle can be postponed for 3 to 8 years, and the minor repair cycle can be extended from the original 12 months to about 18 months, which not only greatly improves the availability of the unit, but also reduces the maintenance cost.


 120kw generator set


Based on the traditional load test equipment and the investigation and summary of customer needs over the years, a new generator set intelligent test platform is developed and designed. The generator set intelligent test platform is a system integration project, which can efficiently connect the customer's generator set to be tested, load test equipment, electrical transmission system and data acquisition system. Through intelligent and automatic software control, it can realize the rapid test of multi station and multi voltage generating set, greatly save labor cost and improve test efficiency, Reduce the cost and difficulty of maintenance and upgrading.  

 

The intelligent test platform aims to solve the common problems in the above test, and provide users with a new test system that can adapt to a variety of test requirements, can complete the test quickly and efficiently, and has the potential of upgrading and capacity expansion.  

 

The design concept and characteristics of the platform are explained below in combination with the project of generator set intelligent test platform. The maximum test power of the platform is 27800kva, the voltage can cover the main voltage levels of three-phase 400V to 11kv, the power factor is 0.8 adjustable, and the frequency is 50 / 60Hz. The platform consists of console, switch cabinet, connecting cable, contact cabinet, comprehensive protection cabinet, transformer, load cabinet and other main parts. 

 

Advantages of generator set intelligent test platform:  

1. It can meet the needs of multi voltage and multi station unit test, and avoids the cumbersome switching between multiple test equipment.

2. It is easy to use, saves learning cost, improves use efficiency, and reduces man-made misoperation.

3. Global redundancy design, fully considering the operation safety of the system under various working conditions.

4. Unified maintenance and after-sales, the system can operate safely for a long time and prolong the effective test time.

5. The system platform has upgrade space and convenient expansion, which can solve the unpredictable upgrade problems in the later stage in the long run.

 

The rapid development of new energy provides a development opportunity for the intellectualization of low-voltage electrical appliance industry. Low voltage electrical appliance products expand to AC load box equipment, photovoltaic power generation inverter, new energy control and protection system, distributed energy, energy storage equipment, DC switching appliances and other fields, and can provide overall solutions. This field is a new important economic growth point of low-voltage electrical appliance industry.


Dingbo Power is a manufacturer of diesel generator set in China, founded in 2006, focusing on high quality product covering Cummins, Perkins, Volvo, Yuchai, Shangchai, Deutz, Weichai, Ricardo etc. Power range is from 25kva to 3000kva. All product has passed CE and ISO certification. If you have purchased plan, welcome to contact us by email dingbo@dieselgeneratortech.com.

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