Why a 300kW Cummins Diesel Generator Set Has Startup Difficulties

Dec. 01, 2021

Considering the power engineering maintenance, main and standby high voltage transformation, weather conditions or landslides and other factors, residential power interruption is inevitable, the process needs to use diesel generator power supply equipment.  Therefore, it is very important to ensure the diesel generator can work healthily to be prepared for trouble and to do well its overhaul and maintenance.  

 

With the rapid development of social and economic development, urban and rural integration of electric energy gap is more and more big, the growing demand for diesel generating sets, especially in the population is relatively dense medium cities, when task usually diesel generating set, the noise of the ambient noise has become to be reckoned with. 


Why a 300kW Cummins Diesel Generator Set Has Startup Difficulties

At present, the standard of environmental protection for social development is becoming higher and higher. How to regulate noise pollution reasonably and effectively is a difficult task.  Considering most of the civilian generator is located in the densely populated residential area of the underground garage, the condition of the place standard is very high, and the noise of diesel generator set from time to time become the primary noise source of the surrounding environment, in order to be able to reasonable and effective for diesel generator for noise control, let's analyze what are the dangers of diesel generator noise,  To master how to solve aspects?  


 Why a 300kW Cummins Diesel Generator Set Has Startup Difficulties


When cummins diesel engine starts, the crankshaft does not rotate when it turns or rotates very slowly, which will make the diesel engine can not catch fire and burn, and can not be carried out in operation mode.  The cause of this problem is usually the diesel engine starting friction resistance is too large or starting torque is too small.  If the disc drive diesel engine flywheel, friction resistance is constant, the fault factor may be the starter running fatigue or starting torque is too small.  If the rotary friction resistance is abnormal when the diesel engine flywheel is driven, the fault may be caused by unreasonable assembly torque of the diesel engine.  



The solution of A 300kW Cummins diesel generator set has difficulty in starting  

(1) After removing and replacing the battery with enough power, press the start button to rotate the crankshaft of the diesel engine, but the minimum rotation rate of the diesel engine can not be achieved.  

(2) Check the motor carbon brush inside the starter and find no abnormality.  

③ With a large screwdriver disk to drive the diesel engine flywheel, feel that the rotating friction resistance is larger than before the large repair.  

(4) Remove the side cover of the body and check the connecting rod bolts.  In the process of disassembly and assembly, it was found that the disassembly torque was larger than the process information specified in the operation manual, which indicated that the connecting rod bolt took into account the excessive tightening torque, which led to the expansion of crankshaft friction resistance, resulting in the rotation hysteresis of the starter.  After assembling the connecting rod bolts again in accordance with the specified torque, the diesel engine was started and the above problems were eliminated.  


Dingbo has a wild range of diesel generators:Volvo / Weichai/Shangcai/Ricardo/Perkins and so on,if you need pls call us :008613481024441 or email us :dingbo@dieselgeneratortech.com


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